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Maximum Liquid Product Recovery with Industrial Pigging Systems

Our Pigging (Liquid Product Recovery) Systems, which recover valuable liquid products left inside pipes and otherwise wasted in production lines across the food, beverage, cosmetics, and chemical industries, directly increase your company’s profitability and production efficiency.

At the heart of this innovative technology is a flexible pig (cleaning projectile) with a special design, manufactured slightly larger than the inner diameter of the pipe. Driven through the pipeline by compressed air, water, gas, or the force of the next product, the pig acts like a scraper and removes all liquid product remaining on the pipe wall. Instead of being wasted, these recovered products are transferred directly and without loss to the target filling point or storage tank to be reintroduced into production.

Advantages for Your Business and Fast Return on Investment (ROI)

Our pigging systems are a strategic investment that increases your production flexibility while putting an end to product loss costs:

90%–99% Product Recovery: By recovering products trapped in the pipes, it enables you to achieve maximum efficiency in every production cycle.
Fast Return on Investment (ROI): Thanks to the substantial product savings and operational speed it provides, the system typically pays for itself within an impressive period of 6 to 12 months.
Zero Risk of Cross-Contamination: When switching between different products (recipe changes) in the production line, it perfectly clears the lines, eliminating the risk of mixing tastes, colors, and contents. It enables rapid product changeovers.
Optimized CIP Process: Since it almost completely empties the line before cleaning, it shortens CIP (Clean-in-Place) durations.
Environmental Sustainability: By preventing product losses and radically reducing wastewater volume, it directly contributes to your facility’s green production and sustainability goals.

Advanced Technical Features and Savings Data

Our technical infrastructure, developed in compliance with demanding industrial conditions and international standards:

Full Compliance with Food Safety: The pig materials used are FDA-approved and manufactured from high-durability silicone, polyurethane, and elastomer materials.
Wide Operating Capacity: Flawless performance at operating pressures between 2 and 10 bar and operating temperatures from -20 °C to +95 °C.
Pipe Compatibility: Full integration with a wide range of industrial pipe diameters from DN25 to DN100.
Efficiency Through Automation: Full automation integration minimizes human error. In operational data, it provides clear savings of 50% in CIP times, 30%–40% in water and chemical consumption, and up to 20% in overall energy consumption.

Optional Features Customized for Your System

Our additional equipment can be engineered according to the specific needs of your facility:

Bidirectional Pigging: Flexibility to operate continuously in both directions of the pipeline.
Multi-Product Line Support: Smooth routing in complex manifold structures and lines processing multiple products.
Smart Pig Technology: The ability to monitor the pig’s position inside the pipe in real time on the automation screen through RFID (Radio Frequency Identification) or magnetic detection sensors.

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