Maximum Liquid Product Recovery with Industrial Pigging Systems

Industrial Hygienic Process Machinery Design and Manufacturing

Our Pigging Systems (Liquid Product Recovery Systems), which recover valuable liquid products left as residue inside pipelines in production lines across the food, beverage, cosmetics, and chemical industries, directly increase your operational profitability and production efficiency.

At the heart of this innovative technology is a flexible, specially designed projectile known as a pig or cleaning ball, manufactured with a slightly larger diameter than the internal diameter of the pipeline. Moving through the pipeline with the driving force of compressed air, water, gas, or the next product, the pig cleans the remaining liquid product from the pipe wall like a scraper. Instead of being wasted, the recovered product is delivered loss-free directly to the target filling point or storage tank to be included back into production.

Advantages for Your Business and Fast Return on Investment (ROI)

Our pigging systems are a strategic investment that increases your production flexibility while eliminating product loss costs:

• 90%–99% Product Recovery: Recovers products trapped inside pipelines, enabling maximum efficiency in every production cycle.

• Fast Return on Investment (ROI): Thanks to the significant product savings and operational speed it provides, the system typically pays for itself within a record period of 6 to 12 months.

• Zero Cross-Contamination Risk: During transitions to different products or recipe changes, it cleans the lines thoroughly and eliminates the risk of taste, color, and ingredient mixing. It enables fast product changeovers.

• Optimized CIP Process: Since it almost completely empties the line before cleaning, it shortens CIP (Clean-in-Place) times.

• Environmental Sustainability: By preventing product losses and radically reducing wastewater volume, it directly contributes to your facility’s green production and sustainability goals.

Advanced Technical Features and Savings Data

Our technical infrastructure, developed in accordance with demanding industrial conditions and international standards, offers:

• Full Compliance with Food Safety: The pig materials used are FDA-approved and manufactured from high-strength silicone, polyurethane, and elastomer materials.

• Wide Operating Capacity: Excellent performance at operating pressures between 2 and 10 bar and operating temperatures from -20°C to +95°C.

• Pipe Compatibility: Full integration with a wide range of industrial pipe diameters from DN25 to DN100.

• Efficiency Through Automation: With full automation integration, human error is minimized. Operational data shows clear savings of up to 50% in CIP times, 30%–40% in water and chemical consumption, and 20% in overall energy consumption.

Optional Features Customized for Your System

Additional equipment that can be engineered according to the specific needs of your facility:

• Bidirectional Pigging: Flexible operation in both directions of the pipeline without interruption.

• Multi-Product Line Support: Smooth routing in complex manifold structures and production lines processing multiple products.

• Smart Pig Technology: With RFID (Radio Frequency Identification) or magnetic detection sensors, the pig’s position inside the pipeline can be monitored in real time from the automation screen.