High-Performance Inline High-Shear Mixer Systems
It ensures that thickening agents prone to lump formation, such as pectin, are fully incorporated into the liquid during jam, marmalade, and jelly production. It also enables smooth, stable, and repeatable product quality in sauces, cream-based products, syrups, and complex chemical emulsions. Its in-line operating principle guarantees a smooth mixture in every batch by breaking down raw materials at micron level without interrupting the production line.
Operational Advantages and Business Benefits
Our In-Line mixers increase process efficiency thanks to their high-performance technology and structure that can be easily integrated into your existing production lines.
• Easy and Fast Integration: Can be adapted to your existing piping and tank infrastructure without requiring major revision. It is fully compatible with batch tanks and other process equipment.
• Self-Pumping Special Design: Since vacuum and pumping capability are integrated into the structure, there is no need for an additional transfer pump. This reduces both equipment costs and process complexity.
• HV Series for Challenging Viscosities: HV (High Viscosity) In-Line mixer options, developed for high-viscosity mixtures, provide stable and powerful mixing performance even with dense raw materials.
• Minimum Operator Requirement: Thanks to its structure that can be easily integrated into automation systems, it can operate continuously for long periods and significantly reduce labor requirements.
• Suitable for Automatic Cleaning (CIP): Fully hygienic cleaning is achieved through integrated CIP systems without disassembly. This shortens cleaning times and minimizes the risk of contamination.
Advanced Technical Features and Capacity
It stands out with its flexible infrastructure and high engineering standards, adapting to different product recipes, viscosity levels, and process requirements.
• Flexible Production Capacity: With a wide flow rate range from 50 L/hour to 2,000 L/hour, it delivers high performance in both laboratory-scale applications and large-volume industrial production.
• Time-Saving Filtration Optimization: Superior particle size reduction and homogenization efficiency can eliminate the need for post-production filtration or significantly reduce filtration times.
• Wide Viscosity Compatibility: Provides continuous, stable, and high-performance operation across viscosity ranges from 100 cP to 100,000 cP, making it suitable for a very broad product range.
• Selectable High-Speed Power: Offers optimum shear and particle size reduction performance with selectable speed options of 750 RPM, 1,500 RPM, and 3,000 RPM, depending on product characteristics.
• Guaranteed Final Product Quality: Achieves much shorter mixing times while maintaining the final product’s viscosity structure stable, ensuring consistent quality in every batch.
